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EDRO #15—ULTRACHEM® Precipitation Hardening Stainless Mold Steel
General Properties

Typical analysis %

C
.04

Mn
.50

S
.08

Cr
14.75


Ni
4.50

Cu
3.20

Cb
.25

Delivery condition

Prehardened to 38-42RC
Hardness is Uniform

Color code

White

Ultrachem® is a chromium-nickel precipitation-hardening stainless steel, a modified PH alloy grade, which is characterized by

  • Exceptional corrosion resistance
  • Uniform hardness in all dimensions
  • Excellent compressive strength
  • Simple low temperature heat treatment with small dimensional change
  • Good weldability
  • Excellent toughness

Ultrachem® is normally supplied in a fully heat treated condition, age hardened to 38 or 42 HRC. Age-hardening has a number of advantages:

  • distortion is virtually eliminated—only a small, predictable shrinkage is experienced (approx. 0.0005 in. per in.)
  • uniform hardness throughout thick sections, with minimum risk of cracking
  • no scale or decarburization of the part

Ultrachem's® excellent corrosion resistance reduces both mold maintenance costs and production costs. Consistently high molding productivity is assured since cooling channels are not subjected to corrosion and loss of cooling efficiency.

Ultrachem® is recommended for use in longlife molds subjected to severe working conditions, including corrosive materials and atmospheres, high stressed and indentation experienced in today's fast cycling molding operations.

Applications

Ultrachem® is recommended for the ultimate mold base, cavities for plastics, and rubber molds. Ultrachem provides a complete stainless mold with corrosion resistance.

PHYSICAL DATA

Age-hardened to 42 HRC. Data at room and elevated temperatures.

Temperature

68°F
(20°C)

390°F
(200°C)

750°F
(400°C)

Density
kg/m3
lbs/in3

7,800
.284

7, 750
.282

7,700
.280

Modulus of elasticity
N/mm2
psi

196,000
28.5X106

185,000
27.0X106

174,400
25.4X106

Coefficient of thermal expansion
/°C from 20°C
/°F from 68°F

-
-

10.8X10-6
6.0X10-6

11.7X10-6
6.5X10-6

Thermal conductivity
W/m °C
Btu in/(ft2h°F)

112

129

149

Specific heat
J/kg °C
Btu/lb °F

460
0.110

-
-

-
-

Impact Strength

Typical values. Age-hardened condition at 42 HRC.

Testing temperature
68°F (20°C)

ft/lbs

joules

Impact strength

25

30

Tensile strength

Typical values. Age hardened condition at 42 HRC.

Testing temperature
68°F (20°C)

p.s.i

N/mm2

Tensile strength

190,000

1310

Yield strength

175,000

1208

Reduction of area

50%

Elongation in 2"

14%

Corrosion Resistance

The corrosion resistance of Ultrachem® makes it highly resistant to rusting from water and humidity. Cooling channels will remain clean indefinitely for maximum cooling efficiency. It can be safely stored without surface deterioration. It better resists corrosion from the more highly corrosive plastics than AISI 420 stainless steels.

Welding

Weld overlays of worn areas and repair welds up to 1" deep can be made on Ultrachem® in the aged condition using shielded metal arc welding with W17-4 PH electrodes. In contrast to other die holder block steels no preheating is required to produce sound welds in Ultrachem®, regardless of its pre-weld condition. However, welds should be stress relieved at 900°F for 1 hour per inch of thickness after welding.

STOCK—Sizes up to 8" thickare available from warehouse stock, saw cut to cstomer's width and length. sizes abouve 8" can be produced to customer's exact requirements as individual forgings from billet stock.

SERVICES—Saw cutting, Blanchard grinding up to 120" diameter and surface grinding up to 40" x 192".