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EDRO #31
P1-FM is an alloy steel supplied prehardened. P1-FM is characterized
by:
- Excellent
machinability
- Uniform and consistent hardness in all
dimensions
- Good resistance to
indentation (compressive strength)
- Excellent ductility
- Excellent flatness
- dimensionally stable
- Smooth as rolled surfaces
- weldable
- Excellent thermal conductivity
P1-FM is an
improved grade designed specifically for plastic and rubber modling
applications. Chemical composition and thermal treatments provide physical
properties and microstructures designed to provide:
- Reduced mold maintenance costs
- Safe weld repair
- Dimensional stability
- Lower mold production costs due to less
cutting tool wear and increased cutting speeds
P1-FM
was developed by EDRO to provide superior performance in
all important areas of manufacturing and operation for the plastic and rubber
mold tooling industries. extensive machining trials have shown that this
material is readily machined, provides excellent surface finishes and thread
quality. Special production procedures provide superior surface quality and
flatness. Bend tests have demonstrated that this material can tolerate moderate
amounts of cold flattening without breakage. Heat treating and microstructure of
the material provides excellent dimensional stability after machining, without
need for stress relieving or excess stock oversize. P1-FM is also suitable for
texturing and photoetching.
- Plastic and rubber molds
- Plastic mold bases
- Constructional parts
- Plastic extrusion
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Physical Data
Prehardened to 293 HB. Data
at room and elevated temperatures.
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Temperature
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68°F
(20°C)
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390°F
(200°C)
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Density
kg/m3
lbs/in3
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7,800
.284
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7,750
.282
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Modulus of elasticity
MPa
psi
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20,000
30.0 x 106
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190,000
27.0 x 106
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Coefficient of thermal expansion
per oF from 68oF
per oC from 20oC
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-
-
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6.1 x 10-6
11.0 x 10-6
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Tensile strength
Longitudinal Tests from 3" (76mm) rolled plate
at 293 HB.
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Testing temperature
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68°F
(20°C)
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Ultimate tensile strength
psi
MPa
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137,000
945
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Yield strength @ .2% offset
psi
MPa
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116,000
800
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% Elongation in 2"
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18
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% Reduction in area
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58
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Impact Strength
Longitudinal Charpy V-notch tests from a 3"
(76mm) rolled plate at 293 HB.
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Testing temperature
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68°F
(20°C)
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572°F
(300°C)
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Ft-lbs
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35
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55
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Joules
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47
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74
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P1-FM™ is readily
weldable. Preheating part to 200-300° (95-150°) prevents over hardening in the
heat affected zone (HAZ), reduces risk of cracking and improves dimensional
stability. Post weld stress relief, although not required, will further improve
dimensional stability around the weld.
For best results special P1-FM™welding
electrodes, available from EDRO, should be used. P1-FM™electrodes
will provide optimal chemical and mechanical properties, in order to match the
filler with the base metal.
Alternatively, processes such as GMAW and SMAW
may be employed, using several standard filler metals. However, welding with
dissimilar materials may cause a galvanic reaction, which could lead to
localized corrosion. This can be attributed to a chemical mismatch between the
filler metals and the base steel.
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